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CETCO’s Wastewater Treatment Division provides clay-based chemicals that will remove emulsified oils, heavy metals and suspended solids from water allowing economical disposal or recycling of your industrial waste stream. Our one-simple step products are backed by a wealth of technical support providing customers ease of mind coupled with a low-cost, on-site treatment that meets local POTW regulations. Offering equipment, clay-based flocculants, liquid coagulants, filtration media and solidification and stabilization agents, CETCO has innovative solutions for the industrial, municipal and oilfield wastewater markets.
CETCO Energy Services (CETCO) has been providing wastewater treatment chemicals and systems for more than 35 years, making us a pioneer in an industry that operates under strict regulations and scrutiny from federal, state and local governmental environmental entities. Our long history of innovation and proven successes have led us into many industry segments with tough problems that require effective solutions. As a result, CETCO is recognized as the ‘go to’ problem solver in the automotive parts manufacturing industry.
Automotive Parts Manufacturing
The automotive parts industry is highly competitive and directly related to the economy, consumer spending and new cars sales. Approximately 70 percent of parts consumption is for use on new vehicles, with the remainder going to aftermarket parts(1).The nature of the industry creates a need for parts manufacturers to increase efficiency and reduce costs that detract from the bottom line. Automobiles, trucks and similar transportation vehicles are composed of myriad parts of all sizes and metallurgy, and manufactured using multiple techniques. Manufacturers specialize in specific parts categories, each requiring a unique approach to handling production wastewater. During their manufacture, parts can be die cut, ground, stamped and machined from metal plate. In the finishing and deburring processes, parts are vibrated or machined to remove excess material. The parts are then quenched with oil and cleaned in a chemical and water bath with rust inhibitors added to preserve the finish on the parts. The resulting ‘gray’ wash-and-rinse tank water contains metallic and oil residue that must be removed, with the water clarified to meet regulatory standards for sewer disposal.
Waste materials and wastewater are non-contributors to profits and need to be disposed of thoroughly and cost effectively. CETCO’s treatment protocol is used to remove suspended solids from the solution through flocculation. We offer more than 40 distinct treatment products, tailored specifically to client requirements, including daily flow rates and discharge limits. Our RM-10® primary treatment relies on a proprietary dry chemical composition with naturally occurring Bentonite as its base. Heavy metals, emulsified oils and minute suspended solids are flocculated in the gray water and separated during the clarification process. In a single step, wastewater is prepared for flow to the sewer, meeting public-owned treatment works (POTW) standards.
A Better Way
CETCO’s wastewater products and technology have established a reputation within the industry as being ‘too good to be true’. Proven products, however, are not all that make us stand out. As a full-service provider, CETCO is different from our competition. Our complete life cycle service starts with a plant survey and front-end analysis of a client’s parts wash water to determine the natureand extent of the contaminants to be handled. Wastewater samples are sent to our in-house central laboratory, where they are analyzed by knowledgeable scientists and technicians using leading-edge equipment. The information obtained from this initial analysis helps us to develop an understanding of the best method to treat process effluent.
Once the analysis is completed and a report prepared, we develop an in-situ chemically intensive treatment plan specifically suited to the client’s needs. In addition to the most robust flocculant treatment available, additional proprietary formulated aids enhance results with ion exchange properties to remove trace metals and emulsified hydrocarbons. Activated carbon filtration is available for use in polishing when required. The result is an on-site, direct-to-sewer solution with no need for effluent hauling off-site for further processing.
CETCO plays a continuous role in testing and support during all process stages, including post-treatment of wastewater and flocculated product. We also periodically test effluent to verify the effectiveness of the treatment formulation and evaluate the impact of changes to any changes to the client’s operational procedures. With our life-cycle attention to client needs, CETCO becomes a trusted partner in solving wastewater needs for automotive parts manufacturers.
For more information about the excellent results that can be obtained from CETCO’s one-step, in
positionsolutions for treating automotive parts wastewater, contact us at www.cetcoenergyservices.com/wastewater.
(1)International Trade Administration/Manufacturing and Services
Description: CETCO Energy Services will perform a series of tests on the water sample submitted and determine an optimum treatment based upon on the information provided herein. Upon completion, a report will be issued indicating results before and after treatment.
Sampling Instructions: Please send a 1 gallon representative sample. Missing, incomplete, or inaccurate information on this form will delay the evaluation and may lead to an erroneous recommendation.
Note: Standard evaluations require a two-week testing period. However, additional time may be required.
Please provide all other relevant information including prior analytical reports, MSDS’s on known cleaning agents, solvents, etc and attach to this request form with the sample. Send samples to: CETCO Energy Services Technical Center, 2870 Forbs Avenue, Hoffman Estates, IL 60192. ATTN: Wastewater Laboratory.